When you hold a recycled plastic product in your hands, you see the finished result. A bin. A pallet. A molded part. What you don’t see is the work behind it.
Good recycled plastic does not happen by accident. It takes careful sorting, strict quality checks, and honest decisions about materials. At Becher Plastics in Menasha, Wisconsin, that work happens every day. And it matters, because if recycled resin fails, trust fails with it.
Here’s what really goes into manufacturing recycled plastic products that last.
Not all plastic scrap is equal. Some loads are clean and consistent. Others are mixed, contaminated, or degraded by heat and sunlight.
Before anything enters production, the team inspects it. They look at:
If the material doesn’t meet standards, it doesn’t move forward. That decision protects the final product. It also protects your process if you’re molding or extruding parts with that resin.
In manufacturing recycled plastic products, material selection is the first quality control step. If you start with the wrong feedstock, you can’t fix it later.
Many people assume plastic gets shredded and melted as one big mix. That’s not how durable resin gets made.
Plastic must be separated by type. High-density polyethylene (HDPE) is not the same as polypropylene (PP). A small amount of the wrong polymer can weaken the entire batch.
So the team sorts carefully. They remove metals, labels, dirt, and other plastics. They use screens, magnets, and manual checks. It takes time. But skipping this step leads to inconsistent melt flow and weak finished parts.
And when you are manufacturing recycled plastic products for Wisconsin businesses, consistency is not optional. Your customers rely on predictable performance.
Clean material performs better. That sounds simple, but it’s often overlooked.
After sorting, plastic gets washed. This removes:
Even small amounts of contamination can create defects during molding. Bubbles. Weak spots. Surface flaws.
Then the plastic must be dried properly. Too much moisture causes steam during processing. That weakens the structure and affects appearance.
These steps do not show up on a spec sheet. But they directly affect how long the final product lasts.
Once clean, the plastic gets ground into flakes and then processed into pellets or regrind.
This stage requires tight control over temperature. Too much heat degrades the polymer chains. Too little heat prevents proper melting. Both lead to weak resin.
During manufacturing recycled plastic products, operators monitor:
They also test melt flow index (MFI). This tells you how the material behaves when processed. If the flow changes too much from batch to batch, your production line suffers.
Consistency is not just about quality. It saves time and reduces waste for your business.
This is where integrity shows.
Some companies test occasionally. At Becher Plastics, testing is routine. Each batch goes through checks to confirm it meets internal standards and customer specs.
Common tests include:
If a batch fails, it does not ship. That decision protects long-term relationships.
When you are focused on manufacturing recycled plastic products that truly replace virgin resin, you cannot cut corners. You have to prove performance.
Recycled resin often requires blending. That does not mean hiding flaws. It means building strength and consistency.
Different streams of the same polymer can have slight variations. By blending controlled amounts, the team creates a stable, predictable product.
This step helps achieve:
Blending requires experience. Too much variation in one direction affects the final product. That balance comes from years of hands-on work in the Fox Valley manufacturing community.
Becher Plastics serves businesses across Wisconsin, including the Fox Valley. That local focus matters.
When a customer in Menasha or nearby needs a specific resin profile, the team understands the application. They know the climate. They know the industry standards. They know the pressure local manufacturers face to reduce waste and carbon footprints.
And because they are family-owned, decisions stay simple. They focus on long-term trust, not short-term gain.
Manufacturing recycled plastic products in Wisconsin means standing behind what you sell. Your name is on it.
Many companies want to use recycled resin to lower emissions. That goal is real. But the resin still has to perform.
High-quality recycled plastic reduces energy use compared to virgin production. It diverts material from landfills. It supports a circular system.
But none of that matters if the product cracks or fails early.
That’s why quality control and material selection are not optional extras. They are the foundation. If recycled resin works just as well as virgin material, more companies will switch. That shift reduces carbon footprints across Wisconsin.
And that aligns with Becher Plastics’ mission.
Some customers need more than resin. They need help managing scrap, finding buyers, or building a recycling plan.
Because Becher Plastics offers brokerage services and a full spectrum of recycling solutions, they see both sides of the process. They understand supply and demand. They understand pricing pressures. And they understand how to move material responsibly.
That experience feeds back into manufacturing recycled plastic products. It helps them secure reliable streams and maintain stable quality.
If you use recycled resin, ask questions:
Clear answers matter.
When your supplier invests in material selection, testing, and consistent processing, your products last longer. Your downtime decreases. Your customers trust you.
That’s the hidden work behind durable recycled plastic.
If your business in the Fox Valley or anywhere in Wisconsin wants to reduce waste and use high-quality recycled resin, talk to Becher Plastics.
They manufacture recycled plastic products with a focus on integrity and consistency. They also help manage recycling streams and brokerage needs.
The goal is simple. Provide recycled resin that performs. Help customers lower their carbon footprint. And do the work the right way, every time.
Contact our team in Menasha to start a conversation!
